/Designs/Tools/reflow2/SW/process.h
0,0 → 1,12
 
// reflow soldering profile difinition
#define PREHEAT_SLOPE 1.0 // preheat ramp up time
#define SOAK_TEMP 150 // soak temperature
 
#define SOAK_TIME 110 // time to soak
 
#define SOLDER_SLOPE 2.0
#define SOLDER_TEMP 210
#define SOLDER_TIME 5
 
 
/Designs/Tools/reflow2/SW/reflow.PJT
33,8 → 33,8
 
[Opened Files]
1=reflow.c
2=
3=C:\Program Files\PICC\Examples\EX_LED.C
2=process.h
3=
4=
5=lcd.c
6=
/Designs/Tools/reflow2/SW/reflow.c
1,4 → 1,5
#include "reflow.h"
#include "process.h"
#include <math.h>
 
// nastaveni teplot a casu
19,7 → 20,7
#define TL3 PIN_B1 // tlacitko S3
#define TL4 PIN_B0 // tlacitko S4
 
#define POWER_T3 PIN_A6 // ovladani optotriaku T3
#define POWER_T3 PIN_A3 // ovladani optotriaku T3
#define POWER_T4 PIN_A5 // ovladani optotriaku T4
#define POWER_T5 PIN_A4 // ovladani optotriaku T5
 
39,8 → 40,13
volatile unsigned int8 sec;
}cas;
 
// funkce
void GeneralCpuInit()
unsigned int top_heat_power=0; // range 0-200% nad 100% je ale teleso jiz pretizene
unsigned int bottom_heat_power=0; // contains heating power range 0-100%
unsigned int period;
 
float temp_last=0;
 
void GeneralCpuInit() // inicializace
{
output_high(POWER_T4);
output_high(POWER_T5);
50,7 → 56,7
setup_spi(SPI_SS_DISABLED);
setup_timer_0(RTCC_INTERNAL|RTCC_DIV_1); //nepouzit
setup_timer_1(T1_DISABLED); //nepouzit
setup_timer_1(T1_INTERNAL|T1_DIV_BY_1); // rizeni
setup_timer_2(T2_DIV_BY_16,249,10); //rtc 40ms
setup_comparator(NC_NC_NC_NC);
83,7 → 89,42
return (0.674201*adc() - 294.35);
}
 
void top_heating()
{
if (period <= top_heat_power){
output_low(POWER_T4);
output_low(POWER_T5);
}
else{
output_high(POWER_T4);
output_high(POWER_T5);
}
}
 
void bottom_heating()
{
 
if (period <= 2*bottom_heat_power){
output_low(POWER_T3);
}
else{
output_high(POWER_T3);
}
 
}
 
#int_TIMER1
void heating_control() //rizeni topnych teles pri preteceni casovace
{
 
top_heating();
bottom_heating();
 
if (period <= 200) period++;
else period=0;
}
 
 
#int_TIMER2
void Rtc(void) //40ms
{
105,6 → 146,33
}
}
 
void slope_control(float ramp, unsigned int balance) // P proporcionalni rizeni narustu teploty predpoklada periodicke volani 1x/s
{
float slope_deviation;
 
slope_deviation = (teplota() - temp_last) - ramp; // vypocet strmosti a odchylky od pozadovane strmosti
 
if(slope_deviation < 0)
{
top_heat_power= slope_deviation*(-10) + balance;
bottom_heat_power= slope_deviation*(-10);
}
else{
top_heat_power=0;
bottom_heat_power=0;
}
 
temp_last = teplota();
}
 
void level_control(float level) // P proporcionalni rizeni teploty
{
 
teplota();
 
}
 
 
void nullcas(struct time* time)
{
disable_interrupts(INT_TIMER2);
116,10 → 184,46
enable_interrupts(INT_TIMER2);
}
 
// start
void main()
void reflow_solder()
{
int8 tmp;
 
// preheat
nullcas(&cas);
 
do {
slope_control(PREHEAT_SLOPE, 0); // hlida strmost predehrevu
 
lcd_gotoxy(1,1);
printf(lcd_putc,"%3.1f\21C ",teplota());
 
lcd_gotoxy(9,1);
printf(lcd_putc,"%2u:%02u:%02u",cas.hod,cas.min,cas.sec);
 
delay_ms(1000);
}
while (teplota() < SOAK_TEMP);
 
// soak
nullcas(&cas);
while (cas.min*60+cas.sec <= SOAK_TIME)
{
level_control(SOAK_TEMP);
 
lcd_gotoxy(1,1);
printf(lcd_putc,"%3.1f\21C ",teplota());
 
lcd_gotoxy(9,1);
printf(lcd_putc,"%2u:%02u:%02u",cas.hod, SOAK_TIME/60 - cas.min, SOAK_TIME - cas.min*60 - cas.sec);
delay_ms(1000);
}
// solder
}
 
 
void main() // main loop
{
GeneralCpuInit();
PowerOff();
131,14 → 235,9
while(true)
{
delay_ms(300);
if (cas.sec != tmp){
tmp=cas.sec;
lcd_gotoxy(9,1);
printf(lcd_putc,"%2u:%02u:%02u",cas.hod,cas.min,cas.sec);
}
lcd_gotoxy(1,2);
printf(lcd_putc,"teplota: %3.1f\21C ",teplota());
reflow_solder();
}
}
/Designs/Tools/reflow2/SW/reflow.hex
1,210 → 1,285
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;PIC16F877A
;CRC=82C3 CREATED="23-IV-11 16:10"
;CRC=0A83 CREATED="24-IV-11 20:43"