/Modules/PowerSupply/THERMOGEN01A/CAD/src/THERMOGEN_heat_reservoir.scad
1,59 → 1,111
heatsink_xsize = 50;
heatsink_ysize = 50;
heatsink_zsize = 50;
heatsink_xsize = 50.1;
heatsink_ysize = 50.1;
heatsink_zsize = 45;
heatsink_thickness = 2;
 
TEG_xsize = 30;
TEG_ysize = 30;
TEG_zsize = 5;
TEG_xsize = 40.1;
TEG_ysize = 40.1;
TEG_zsize = 8;
 
mount_hole = 3.5;
clearance = 0.175;
sealing_ring_width = 3;
wall_thickness = 10;
mount_hole = 3.5; // mounting screw hole diameter
clearance = 0.175; // spare clearance for printing tolerances.
sealing_ring_width = 3; // width of sealing gab under the cover
wall_thickness = 12; // thickness of the box wall
volume_encore = 10; // space added to the size of internar heatsink
 
height = heatsink_zsize + wall_thickness;
height = heatsink_zsize + TEG_zsize+volume_encore;
 
 
difference () {
union (){
cube([heatsink_xsize+2*wall_thickness,heatsink_ysize+2*wall_thickness,heatsink_zsize+wall_thickness]); // overal plastic brick
cube([heatsink_xsize+2*wall_thickness+volume_encore,heatsink_ysize+2*wall_thickness+volume_encore,height]); // overal plastic brick
// cube([heatsink_xsize+2*wall_thickness,heatsink_ysize+2*wall_thickness,heatsink_zsize+wall_thickness]); // overal plastic brick
}
 
translate ([wall_thickness-clearance, wall_thickness-clearance, wall_thickness-clearance])
cube([heatsink_xsize+2*clearance, heatsink_ysize+2*clearance, heatsink_xsize+2*clearance]); // hollow for heat sink and heat storage liquid.
translate ([wall_thickness-clearance+volume_encore/2, wall_thickness-clearance+volume_encore/2, TEG_zsize-clearance])
cube([heatsink_xsize+2*clearance, heatsink_ysize+2*clearance, heatsink_xsize+2*clearance]); // hollow for heat sink
translate ([wall_thickness, wall_thickness, TEG_zsize+heatsink_thickness])
cube([heatsink_xsize+2*clearance+volume_encore, heatsink_ysize+2*clearance+volume_encore, heatsink_xsize+2*clearance+volume_encore]); // hollow for heat storage liquid.
 
translate ([((heatsink_xsize+2*wall_thickness)-TEG_xsize)/2 - clearance, ((heatsink_ysize+2*wall_thickness)-TEG_ysize)/2 - clearance, 0])
translate ([((heatsink_xsize+2*wall_thickness+volume_encore)-TEG_xsize)/2 - clearance, ((heatsink_ysize+2*wall_thickness+volume_encore)-TEG_ysize)/2 - clearance, 0])
cube([TEG_xsize+2*clearance, TEG_ysize+2*clearance, wall_thickness]); // hollow for the thermoelectric generator
 
translate ([((heatsink_xsize+2*wall_thickness+volume_encore)-TEG_xsize)/2, 0, 0])
cube([4, wall_thickness+volume_encore, TEG_zsize-1]); // hollow for the thermoelectric generator
translate ([((heatsink_xsize+2*wall_thickness+volume_encore)-TEG_xsize)/2 +TEG_xsize-4, 0, 0])
cube([4, wall_thickness+volume_encore, TEG_zsize-1]); // hollow for the thermoelectric generator
translate ([wall_thickness, wall_thickness, height-sealing_ring_width])
union () {
difference () {
minkowski() {
cube([heatsink_xsize, heatsink_xsize, sealing_ring_width]); // Rib for o-ring.
cube([heatsink_xsize+volume_encore, heatsink_xsize+volume_encore, sealing_ring_width]); // Rib for o-ring.
cylinder(r=wall_thickness/2,h=0.1);
}
 
translate ([sealing_ring_width/2, sealing_ring_width/2, 0])
minkowski() {
cube([heatsink_xsize-sealing_ring_width, heatsink_ysize-sealing_ring_width, sealing_ring_width]); // Rib for o-ring.
cube([heatsink_xsize-sealing_ring_width+volume_encore, heatsink_ysize-sealing_ring_width+volume_encore, sealing_ring_width]); // Rib for o-ring.
cylinder(r=wall_thickness/2,h=0.1);
}
}
}
/*
rotate([0,0,-45]) // hole for top part mounting nut
translate ([ 0, -y_size/3, thickness/3])
cube([6, 3, thickness], center = true);
translate ([ heatsink_xsize+2*wall_thickness-wall_thickness/3+volume_encore, heatsink_xsize+2*wall_thickness+volume_encore-wall_thickness/3, height-wall_thickness/2])
{
translate([-6, -3, -1.5])
cube([wall_thickness, 6, 3], center = false); // hole for top part mounting nut
cylinder (h = wall_thickness, r= mount_hole/2, $fn=20); // hole for top part mounting screw.
}
 
rotate([90,0,-45]) // hole for top part mounting screw.
translate ([ 0, 1.8, 0])
cylinder (h = thickness + rim_height, r= mount_hole/2, $fn=20);
*/
translate ([wall_thickness/3, wall_thickness/3, height-wall_thickness/2])
{
translate([-6, 0, -1.5])
cube([wall_thickness-3, 6, 3], center = true); // hole for top part mounting nut
cylinder (h = wall_thickness, r= mount_hole/2, $fn=20); // hole for top part mounting screw.
}
translate ([wall_thickness/3, heatsink_xsize+2*wall_thickness+volume_encore-wall_thickness/3, height-wall_thickness/2])
{
translate([-6, 0, -1.5])
cube([wall_thickness-3, 6, 3], center = true); // hole for top part mounting nut
cylinder (h = wall_thickness, r= mount_hole/2, $fn=20); // hole for top part mounting screw.
}
 
translate ([ heatsink_xsize+2*wall_thickness-wall_thickness/3+volume_encore, wall_thickness/3,height-wall_thickness/2])
{
translate([6, 0, -1.5])
cube([wall_thickness-3, 6, 3], center = true); // hole for top part mounting nut
cylinder (h = wall_thickness, r= mount_hole/2, $fn=20); // hole for top part mounting screw.
}
 
}
 
 
 
// Heat reservoir cover
translate ([0, 0, 3*height])
{
difference () {
 
translate ([0, 0, 2*height])
cube([heatsink_xsize+2*wall_thickness,heatsink_ysize+2*wall_thickness,wall_thickness]);
 
cube([heatsink_xsize+2*wall_thickness+volume_encore,heatsink_ysize+2*wall_thickness+volume_encore,wall_thickness]);
translate ([ heatsink_xsize+2*wall_thickness-wall_thickness/3+volume_encore, wall_thickness/3,0])
{
cylinder (h = wall_thickness, r= mount_hole/2, $fn=20); // hole for top part mounting screw.
}
translate ([wall_thickness/3, wall_thickness/3,0])
{
cylinder (h = wall_thickness, r= mount_hole/2, $fn=20); // hole for top part mounting screw.
}
translate ([ heatsink_xsize+2*wall_thickness-wall_thickness/3+volume_encore, heatsink_ysize+2*wall_thickness-wall_thickness/3+volume_encore,0])
{
cylinder (h = wall_thickness, r= mount_hole/2, $fn=20); // hole for top part mounting screw.
}
translate ([wall_thickness/3, heatsink_ysize+2*wall_thickness-wall_thickness/3+volume_encore,0])
{
cylinder (h = wall_thickness, r= mount_hole/2, $fn=20); // hole for top part mounting screw.
}
}
}
/Modules/PowerSupply/THERMOGEN01A/CAD/src/config.ini
0,0 → 1,131
# generated by Slic3r 1.2.8 on Tue Jun 16 17:54:14 2015
avoid_crossing_perimeters = 0
bed_shape = 0x0,180x0,180x180,0x180
bed_temperature = 50
before_layer_gcode =
bottom_solid_layers = 3
bridge_acceleration = 1000
bridge_fan_speed = 100
bridge_flow_ratio = 1
bridge_speed = 5
brim_width = 0
complete_objects = 0
cooling = 1
default_acceleration = 500
disable_fan_first_layers = 1
dont_support_bridges = 1
duplicate_distance = 6
end_gcode = M104 S0 ; turn off nozzle\nM140 S0 ; turn off heatbed\nG28 X0 ; home X axis\nG1 Y170 F3000 ; move the print to the front\nM84 ; disable motors\n
external_fill_pattern = rectilinear
external_perimeter_extrusion_width = 0
external_perimeter_speed = 90%
external_perimeters_first = 0
extra_perimeters = 1
extruder_clearance_height = 20
extruder_clearance_radius = 20
extruder_offset = 0x0
extrusion_axis = E
extrusion_multiplier = 1
extrusion_width = 0
fan_always_on = 1
fan_below_layer_time = 60
filament_colour = #FFFFFF
filament_diameter = 1.75
fill_angle = 45
fill_density = 20%
fill_pattern = concentric
first_layer_acceleration = 500
first_layer_bed_temperature = 60
first_layer_extrusion_width = 180%
first_layer_height = 0.3
first_layer_speed = 60%
first_layer_temperature = 212
gap_fill_speed = 10
gcode_arcs = 0
gcode_comments = 0
gcode_flavor = reprap
infill_acceleration = 500
infill_every_layers = 2
infill_extruder = 1
infill_extrusion_width = 0
infill_first = 0
infill_only_where_needed = 0
infill_overlap = 15%
infill_speed = 60
interface_shells = 0
layer_gcode =
layer_height = 0.3
max_fan_speed = 100
max_print_speed = 80
max_volumetric_speed = 0
min_fan_speed = 100
min_print_speed = 10
min_skirt_length = 0
notes =
nozzle_diameter = 0.4
octoprint_apikey = 330CC1C393FC4CD08C420E476D472A7E
octoprint_host = 192.168.1.25
only_retract_when_crossing_perimeters = 1
ooze_prevention = 0
output_filename_format = [input_filename_base].gcode
overhangs = 1
perimeter_acceleration = 500
perimeter_extruder = 1
perimeter_extrusion_width = 0
perimeter_speed = 45
perimeters = 3
post_process =
pressure_advance = 0
raft_layers = 0
resolution = 0
retract_before_travel = 2
retract_layer_change = 1
retract_length = 1.3
retract_length_toolchange = 3
retract_lift = 0
retract_restart_extra = 0
retract_restart_extra_toolchange = 0
retract_speed = 60
seam_position = aligned
skirt_distance = 10
skirt_height = 1
skirts = 2
slowdown_below_layer_time = 30
small_perimeter_speed = 30
solid_infill_below_area = 50
solid_infill_every_layers = 0
solid_infill_extruder = 1
solid_infill_extrusion_width = 0
solid_infill_speed = 55
spiral_vase = 0
standby_temperature_delta = -5
start_gcode = G28 ; home all axes\nG92 E0.0 ; reset extruder
support_material = 0
support_material_angle = 0
support_material_contact_distance = 0.2
support_material_enforce_layers = 0
support_material_extruder = 1
support_material_extrusion_width = 0
support_material_interface_extruder = 1
support_material_interface_layers = 0
support_material_interface_spacing = 0
support_material_interface_speed = 100%
support_material_pattern = rectilinear
support_material_spacing = 2.5
support_material_speed = 60
support_material_threshold = 0
temperature = 212
thin_walls = 1
threads = 4
toolchange_gcode =
top_infill_extrusion_width = 0
top_solid_infill_speed = 50
top_solid_layers = 4
travel_speed = 130
use_firmware_retraction = 0
use_relative_e_distances = 1
use_volumetric_e = 0
vibration_limit = 0
wipe = 1
xy_size_compensation = 0
z_offset = 0