/Designs/Tools/reflow2/SW/process.h
3,9 → 3,9
#define PREHEAT_SLOPE 1.0 // preheat ramp up time
#define SOAK_TEMP 150 // soak temperature
 
#define SOAK_TIME 110 // time to soak
#define SOAK_TIME 100 // time to soak
 
#define SOLDER_SLOPE 2.0
#define SOLDER_SLOPE 2.5
#define SOLDER_TEMP 210
#define SOLDER_TIME 5
 
/Designs/Tools/reflow2/SW/reflow.c
35,9 → 35,9
// globalni promenne
struct time
{
volatile unsigned int8 hod;
volatile unsigned int8 min;
volatile unsigned int8 sec;
volatile signed int8 hod;
volatile signed int8 min;
volatile signed int8 sec;
}cas;
 
unsigned int top_heat_power=0; // range 0-200% nad 100% je ale teleso jiz pretizene
57,7 → 57,7
setup_psp(PSP_DISABLED);
setup_spi(SPI_SS_DISABLED);
setup_timer_0(RTCC_INTERNAL|RTCC_DIV_1); //nepouzit
setup_timer_0(RTCC_INTERNAL|RTCC_DIV_64); //nepouzit
setup_timer_1(T1_INTERNAL|T1_DIV_BY_1); // rizeni
setup_timer_2(T2_DIV_BY_16,249,10); //rtc 40ms
66,7 → 66,7
enable_interrupts(GLOBAL);
enable_interrupts(INT_TIMER2);
enable_interrupts(INT_TIMER1);
enable_interrupts(INT_TIMER0);
setup_adc_ports(AN0_AN1_VSS_VREF); //A0 vstup cidla, A1 nepozit, A3 - ref. 2.5V
setup_adc(ADC_CLOCK_DIV_8);
125,10 → 125,9
else{
output_high(POWER_T3);
}
 
}
 
#int_TIMER1
#int_TIMER0
void heating_control() //rizeni topnych teles pri preteceni casovace
{
float temp;
136,11 → 135,14
top_heating();
bottom_heating();
temp=teplota();
temp_slope=(temp - temp_last)*100.0; ///(4000000.0/65536.0); // vypocet strmosti narustu teploty ve stupnich/s
temp_last = temp;
 
if (period == 200)
{
temp=teplota();
temp_slope=(temp - temp_last) /(2*100.0*256.0/62500.0); // vypocet strmosti narustu teploty ve stupnich/s
temp_last = temp;
}
if (period < 200) period++;
else period=0;
}
174,8 → 176,8
 
if(slope_deviation < 0)
{
top_heat_power= 80 + balance;
bottom_heat_power= 90;
top_heat_power= 67 + balance;
bottom_heat_power= 100;
}
else{
top_heat_power=0;
214,7 → 216,7
 
struct time process_time;
 
// preheat
// ------------------- PREHEAT ---------------------
 
nullcas(&cas);
lcd_gotoxy(1,2);
232,16 → 234,17
lcd_gotoxy(10,2);
printf(lcd_putc,"%1.1f\21C/s ",temp_slope);
 
delay_ms(1000);
delay_ms(200);
if (cas.min>3) heat_failure();
}
while (teplota() < SOAK_TEMP);
 
// soak
// ----------- SOAK ---------------
nullcas(&cas);
process_time.min = SOAK_TIME/60;
process_time.sec = SOAK_TIME - process_time.min*60;
 
lcd_clr();
lcd_gotoxy(1,2);
printf(lcd_putc,"SOAK ");
 
258,15 → 261,77
process_time.sec = (SOAK_TIME - cas.min*60 - cas.sec) - process_time.min*60;
 
lcd_gotoxy(9,1);
printf(lcd_putc,"%2u:%02u:%02u",cas.hod, process_time.min, process_time.sec);
delay_ms(1000);
printf(lcd_putc,"%02u:%02u", process_time.min, process_time.sec);
delay_ms(200);
}
// solder
//----------------- solder ----------------------------
 
nullcas(&cas);
lcd_clr();
lcd_gotoxy(1,2);
printf(lcd_putc,"SOLDER");
 
do {
slope_control(SOLDER_SLOPE, 10); // hlida strmost predehrevu
 
lcd_gotoxy(1,1);
printf(lcd_putc,"%3.1f\21C ",teplota());
 
lcd_gotoxy(12,1);
printf(lcd_putc,"%02u:%02u",cas.min,cas.sec);
 
lcd_gotoxy(10,2);
printf(lcd_putc,"%1.1f\21C/s ",temp_slope);
 
delay_ms(200);
if (cas.min>3) heat_failure();
}
while (teplota() < SOLDER_TEMP);
 
// ---------------- TAO ------------------------
 
 
while (process_time.sec!=0 || process_time.min!=0)
{
level_control(SOLDER_TEMP);
 
lcd_gotoxy(1,1);
printf(lcd_putc,"%3.1f\21C ",teplota());
 
if ((process_time.sec = process_time.sec - cas.sec)<0) process_time.sec=59;
 
process_time.min = (SOLDER_TIME - cas.min*60 - cas.sec)/60;
process_time.sec = (SOLDER_TIME - cas.min*60 - cas.sec) - process_time.min*60;
 
lcd_gotoxy(9,1);
printf(lcd_putc,"%02u:%02u", process_time.min, process_time.sec);
delay_ms(200);
}
 
// ---------------- COOLING ------------------------
 
top_heat_power=0;
bottom_heat_power=0;
 
lcd_clr();
 
lcd_gotoxy(1,2);
printf(lcd_putc,"REFLOW COMPLETE");
while(true)
{
lcd_gotoxy(1,1);
printf(lcd_putc,"%3.1f\21C ",teplota());
 
lcd_gotoxy(10,1);
printf(lcd_putc,"%1.1f\21C/s ",temp_slope);
 
}
}
 
 
void main() // main loop
{
GeneralCpuInit();
/Designs/Tools/reflow2/SW/reflow.hex
1,309 → 1,398
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