#include "reflow.h"#include "process.h"#include <math.h>// nastaveni teplot a casu#define TEPLOTA_PREDEHREVU 120#define DOBA_PREDEHREVU 60#define TEPLOTA_VRCHOLU 210#define DOBA_VRCHOLU 5// CPU IO rozhrani#define LCD_RS PIN_C1 // rizeni registru LCD displeje#define LCD_E PIN_C2 // enable LCD displeje#define LCD_DATA_LSB PIN_D0 // data LCD#include "lcd.c"#define TL1 PIN_B3 // tlacitko S1#define TL2 PIN_B2 // tlacitko S2#define TL3 PIN_B1 // tlacitko S3#define TL4 PIN_B0 // tlacitko S4#define POWER_T3 PIN_C4 // ovladani optotriaku T3#define POWER_T4 PIN_C5 // ovladani optotriaku T4#define POWER_T5 PIN_C6 // ovladani optotriaku T5#define ADC_PIN PIN_A0 //info, nelze menit - pin pouzit jako input analog#define ADC_PIN_NC PIN_A1 //info, nelze menit - pin pouzit jako input analog#define REF_PIN PIN_A3 //info, nelze menit - pin pouzit jako input reference 2.5V// interni#define PowerOn() output_low(POWER_T4);output_low(POWER_T5)#define PowerOff() output_high(POWER_T4);output_high(POWER_T5)// globalni promennestruct time{volatile unsigned int8 hod;volatile unsigned int8 min;volatile unsigned int8 sec;}cas;unsigned int top_heat_power=0; // range 0-200% nad 100% je ale teleso jiz pretizeneunsigned int bottom_heat_power=0; // contains heating power range 0-100%unsigned int period;float temp_last=0;float temp_slope=0;void GeneralCpuInit() // inicializace{output_high(POWER_T4);output_high(POWER_T5);port_b_pullups(true);setup_psp(PSP_DISABLED);setup_spi(SPI_SS_DISABLED);setup_timer_0(RTCC_INTERNAL|RTCC_DIV_1); //nepouzitsetup_timer_1(T1_INTERNAL|T1_DIV_BY_1); // rizenisetup_timer_2(T2_DIV_BY_16,249,10); //rtc 40mssetup_comparator(NC_NC_NC_NC);setup_vref(FALSE);enable_interrupts(GLOBAL);enable_interrupts(INT_TIMER2);enable_interrupts(INT_TIMER1);setup_adc_ports(AN0_AN1_VSS_VREF); //A0 vstup cidla, A1 nepozit, A3 - ref. 2.5Vsetup_adc(ADC_CLOCK_DIV_8);SET_ADC_CHANNEL(0); //AN0, PIN_A0}void heat_failure() // exception in case of heating fail{top_heat_power=0;bottom_heat_power=0;lcd_gotoxy(1,2);printf(lcd_putc,"HEATING FAILURE!");while(true);}unsigned int16 adc(void) // adc read and filtering{unsigned int16 analog;unsigned int8 a;analog = 0;for (a=0;a<32;a++){analog += read_adc();delay_us(50);}return (analog >> 5 ); // prumer = analog/32}float teplota(void) // temperature measuring{return (0.674201*adc() - 294.35); // temperature calculaton (linear aproximation)}void top_heating(){if (period < top_heat_power){output_low(POWER_T4);output_low(POWER_T5);}else{output_high(POWER_T4);output_high(POWER_T5);}}void bottom_heating(){if (period < 2*bottom_heat_power){output_low(POWER_T3);}else{output_high(POWER_T3);}}#int_TIMER1void heating_control() //rizeni topnych teles pri preteceni casovace{float temp;top_heating();bottom_heating();temp=teplota();temp_slope=(temp - temp_last)*100.0; ///(4000000.0/65536.0); // vypocet strmosti narustu teploty ve stupnich/stemp_last = temp;if (period < 200) period++;else period=0;}#int_TIMER2void Rtc(void) //40ms{static unsigned int8 ms40=0;struct time* time;time=&cas;if ( ++ms40 < 25) return;ms40=0;if (++(time->sec) >= 60){time->sec=0; //1minif (++(time->min) >= 60){time->min = 0; //1hod(time->hod)++;}}}void slope_control(float ramp, unsigned int balance) // P proporcionalni rizeni narustu teploty predpoklada periodicke volani 1x/s{float slope_deviation;slope_deviation = temp_slope - ramp; // vypocet strmosti a odchylky od pozadovane strmostiif(slope_deviation < 0){top_heat_power= 80 + balance;bottom_heat_power= 90;}else{top_heat_power=0;bottom_heat_power=0;}}void level_control(float level) // P proporcionalni rizeni teploty{if (teplota() > level){top_heat_power=0;bottom_heat_power=0;}else{top_heat_power=70;bottom_heat_power=80;}}void nullcas(struct time* time){disable_interrupts(INT_TIMER2);time->sec=0;time->hod=0;time->min=0;enable_interrupts(INT_TIMER2);}void reflow_solder(){struct time process_time;// preheatnullcas(&cas);lcd_gotoxy(1,2);printf(lcd_putc,"PREHEAT");do {slope_control(PREHEAT_SLOPE, 0); // hlida strmost predehrevulcd_gotoxy(1,1);printf(lcd_putc,"%3.1f\21C ",teplota());lcd_gotoxy(12,1);printf(lcd_putc,"%02u:%02u",cas.min,cas.sec);lcd_gotoxy(10,2);printf(lcd_putc,"%1.1f\21C/s ",temp_slope);delay_ms(1000);if (cas.min>3) heat_failure();}while (teplota() < SOAK_TEMP);// soaknullcas(&cas);process_time.min = SOAK_TIME/60;process_time.sec = SOAK_TIME - process_time.min*60;lcd_gotoxy(1,2);printf(lcd_putc,"SOAK ");while (process_time.sec!=0 || process_time.min!=0){level_control(SOAK_TEMP);lcd_gotoxy(1,1);printf(lcd_putc,"%3.1f\21C ",teplota());if ((process_time.sec = process_time.sec - cas.sec)<0) process_time.sec=59;process_time.min = (SOAK_TIME - cas.min*60 - cas.sec)/60;process_time.sec = (SOAK_TIME - cas.min*60 - cas.sec) - process_time.min*60;lcd_gotoxy(9,1);printf(lcd_putc,"%2u:%02u:%02u",cas.hod, process_time.min, process_time.sec);delay_ms(1000);}// solder}void main() // main loop{GeneralCpuInit();PowerOff();lcd_init();lcd_define_char(1,LCD_CHAR_STUPEN);nullcas(&cas);while(true){delay_ms(300);reflow_solder();}}